የኤሌክትሮኒክስ ማጣበቂያ እንዴት እንደሚደረድር እና እንደሚመረጥ
xinstሰኔ 01 ፣ 2020
የኤሌክትሮኒክ ማጣበቂያ ምደባ ነው ፡ ስለዚህ የኤሌክትሮኒክ ማጣበቂያዎች ምደባ ምንድነው? የተለያዩ የኤሌክትሮኒክስ ማጣበቂያዎችን እንዴት መምረጥ አለብን?
1. የኤሌክትሮኒክ ማጣበቂያዎች ምደባ
ለማይክሮ ኤሌክትሮኒክስ ማሸጊያ ኤሌክትሮኒክ ማጣበቂያዎች በሁለት ምድቦች ሊከፈሉ ይችላሉ-ሴሚኮንዳክተር አይሲ ማሸጊያ ማጣበቂያ እና የፒ.ሲ.ቢ የቦርድ ደረጃ የማጣበቂያ ማጣበቂያ በማሸጊያው ቅጽ መሠረት ፡፡ ለሴሚኮንዳክተር አይሲ ማሸጊያዎች ማጣበቂያዎች የኢፖክሲንግ መቅረጽ ውህድ (ኢኤምሲ) ፣ ኤልዲ ኤንፕላፕቲንግ ሙጫ (ኤል ኤንአፕሳላንት) ፣ ሙጫ ሙጫ (ሙት አያይዝ ማጣበቂያዎች) ፣ የፍሎፕ ቺፕ ውስጠ-ሙላዎችን (Flip Chip Underfills) ፣ የሬሳ ሳጥኖች እና መሙያዎች (ግድብ እና ሙላን ማሟያ) ያካትታሉ ፡፡ የፒ.ሲ.ቢ የቦርድ ደረጃ ስብሰባ ማጣበቂያዎች የሚከተሉትን ያካትታሉ: - SMT ማጣበቂያዎች ፣ COB Encapsulant ፣ FPC ማጠናከሪያ ማጣበቂያዎች ፣ የ CSP / BGA ንዑስ-ሙላዎች ፣ የካሜራ ሞዱል የምስል ዳሰሳ ጉባ Ad ማጣበቂያዎች ፣ ተጓዳኝ ሽፋን እና በሙቀት ማስተላለፊያ ተለጣፊ ፡፡
Electronic adhesives can be divided into thermal curing, UV curing, anaerobic curing, moisture curing, UV curing + thermal curing, UV curing + moisture curing and so on. According to the material system, it can be divided into epoxy resins, acrylates and others.
Adhesives commonly used in electronic manufacturing include epoxy resin, UV (ultraviolet) glue, hot-melt adhesive, solder paste, anaerobic adhesive, double-group adhesive, etc. Epoxy resins are generally cured at high temperature, and the bonding force after curing is large. It is widely used in the bonding of functional devices, underfill and other processes. In the electronics manufacturing industry, the manufacturers of epoxy adhesives include Loctite, a subsidiary of Henkel, Fuji, Japan, Huahai Chengke, Huitian, etc. UV glue is cured by ultraviolet light, its pollution is small, and it cures quickly. It is the most widely used in some fields such as encapsulated dispensing and surface dispensing. Currently, UV glue manufacturers include Henkel Loctite, Xinyou, Debon, Huahai Chengke, Hestic Wait. In the chip packaging, the bonding power, thermal conductivity, thermal resistance and other requirements of the glue for the glue are all required. In the chip packaging, especially the LED chip packaging, the US Dow Corning glue is the most widely used. Changxin, Debang, Xindongbang and other companies are also investing in the development and production of special chip fixing glue to replace foreign products. Hot melt adhesives are structural PUR glues, which have the characteristics of low-temperature natural water vapor curing, fast curing, non-toxic and non-polluting. Due to their unique advantages, they are gradually replacing other types of glue. xinst etc.
2. ማጣበቂያዎችን በሚመርጡበት ጊዜ ከግምት ውስጥ የሚገቡ ነገሮች
የማጣበቂያ አስፈላጊ ባህሪዎች የሬዮሎጂካል ባህርያትን (viscosity ፣ thixotropy ፣ ውድቀት መቋቋም እና ጅራት ፣ የማከማቻ ጊዜ / ሁኔታ እና ውጤታማ ሕይወት) እና ሜካኒካዊ ባህሪዎች (viscosity ፣ ሜካኒካዊ ጥንካሬ እና የሙቀት መቋቋም ፣ የመፈወስ ዑደት ፣ የኤሌክትሪክ ባህሪዎች) መረጋጋት ፣ ወዘተ) ያካትታሉ ፡፡
(1) ማጣበቂያ በሚመርጡበት ጊዜ በመጀመሪያ ከአካባቢ ጥበቃ መስፈርቶች ጋር መጣጣምን ያረጋግጡ ፣ ከዚያ የማጣበቂያውን አፈፃፀም በሦስት ገጽታዎች ያስቡ-ቅድመ-አፈፃፀም አፈፃፀም ፣ አፈፃፀምን ማከም እና ድህረ-ፈውስ አፈፃፀም ፡፡
()) የሁለት አካላት ማጣበቂያ በትክክለኛው ጊዜ ከተገቢው ሬሾ ጋር መቀላቀል ስለሚፈልግ የሂደቱን አስቸጋሪነት ስለሚጨምር የነጠላ አካላት ስርዓት ተመራጭ መሆን አለበት።
(3) It is better to choose a colored adhesive that is easy to distinguish from green oil and circuit board materials, because you can quickly find out whether there are missing parts, the amount of glue, whether the pads / components, empty glue, etc., are easy to control the process; Red, white and yellow.
(4) The adhesive should have sufficient viscosity and humidity to ensure that the components and circuit board are firmly bonded before the adhesive is cured. Both usually increase with viscosity. Highly viscous materials prevent components from moving during circuit board placement and transfer.
(5) For the printing process, the adhesive should have good collapse resistance after coating to ensure good contact between the components and the circuit board. This is especially important for components with large supporting heights such as SOIC and chip carriers. Adhesives with good thixotropy usually have a viscosity range of 60 to 500 Pa · s. High thixotropy helps to ensure good printability and consistent stencil printing quality.
(6) For the printing process, the adhesive should be able to be exposed to the air for a long time and is not sensitive to temperature and humidity. For example, some new adhesives have a printing life of more than 5 days, and the remaining adhesives in the printing process The material is stored in a container and can be used again.
(7) Adhesives that can achieve proper joint strength in a relatively short time and at a low temperature should be preferred. The curing time and curing temperature of better adhesives are generally 30-40 s, 120-130 ℃. The strength before and after soldering should be sufficient to ensure that the components are firmly bonded and have good heat resistance, and have sufficient adhesion to withstand the shearing effect of the solder wave. The temperature should be lower than the temperature at which the substrate and components of the circuit board may be damaged, and usually lower than the glass transition temperature of the substrate. This temperature is preferably 75 to 95 ℃. If the connection strength is too large, it will be difficult to repair, but if it is too small, it will not be fixed.
የኤሌክትሮኒክ ማጣበቂያ ዓይነቶች እና ምርጫዎች ከዚህ በላይ ናቸው ፡፡ ትልቁን ሚና እንዲጫወት ለማድረግ የተለያዩ ሁኔታዎችን እና የተለያዩ ፍላጎቶችን መሠረት በማድረግ የኤሌክትሮኒክስ ማጣበቂያ ልዩ ልዩ ባህሪያትን መምረጥ ይችላሉ ፡፡